Business & Products

DME Synthesis From Methanol by Gas-Phase Catalyt

Dimethyl ether, DME, is a clean and environmentally friendly fuel that can be used as an alternative energy source and as an important chemical product.

SWCHEM’s methanol-to-DME technology is based on gas-phase catalytic dehydration of methanol. SWCHEM was designated by the Ministry of Science and Technology of China to undertake the national scientific and technological project for a 1 million metric tons per year methanol-to-DME plant.

The R&D work for methanol-to-DME technology has been granted three Chinese invention patents. More than 80 DME plants using SWCHEM technology have been successfully built, giving SWCHEM a leading market position in China.

SWCHEM’s methanol-to-DME technology has reached an internationally advanced level and has been widely proven in industrial operation.

Technical Features

Multi-Section Quench Fixed-Bed Reactor

SWCHEM adopts a patented multi-section quench fixed-bed reactor, featuring:

  • Higher catalyst loading capacity
  • Lower investment
  • Proper reaction temperature control
  • Fewer side reactions
  • Easier scale-up for large-capacity plants

Proprietary Stripping and Separation Process

SWCHEM’s patented stripping configuration and separation process help simplify the overall process and improve operating efficiency.

Adsorbent Features

  • Good mechanical strength
  • Long service life
  • Excellent dynamic adsorption capacity for impurities
  • High separation efficiency
  • Performance reaching internationally advanced standards

Key advantages include:

  • Simplified process configuration
  • Lower investment
  • Low methanol loss
  • Effective reduction of steam consumption. Steam consumption per ton of product is 0.2–0.3 tons lower than that of comparable plants in China and overseas markets.

Special DME Catalyst

SWCHEM provides dedicated DME catalysts with the following features:

  • High activity
  • Excellent thermal stability
  • High selectivity
  • Long service life

Integration with Methanol Units

When integrated with a methanol production unit, crude methanol can be used directly as feedstock for DME synthesis, significantly reducing production cost and improving overall project economics.

Service Scope

SWCHEM provides:

  • Proprietary and patented technology
  • Process design and engineering design
  • EPC project delivery
  • Technical services during installation and commissioning
  • Staff training for plant operation and maintenance

Typical Reference

10 kt/a Aerosol-Grade DME Unit at Istanbul, Turkey
5 kt/a Aerosol-Grade DME Unit at Istanbul, Turkey
200 kt/a Methanol-to-DME Unit
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