Business & Products

Methanol Synthesis From Natural Gas

SWCHEM has been engaged in the research and development of gaseous hydrocarbon reforming processes, steam reformers and steam reforming catalysts since the 1960s.

In the 1980s, SWCHEM developed low-pressure methanol synthesis technology and its associated catalyst. Over the past decades, SWCHEM has delivered dozens of methanol plants, with related technologies and projects recognized by national awards.

SWCHEM was approved by the State Science and Technology Commission as a supporting organization for the technology of “Low-Pressure Methanol Synthesis Process and Catalyst” and was also designated as a research institute for the “Comprehensive Utilization of Natural Gas”.

Technical Features

Solid Desulfurization Process

SWCHEM adopts a solid desulfurization process using proprietary Fe-Mn-Zn solid desulfurizers. The process can effectively remove both organic and inorganic sulfur compounds, helping the feed gas meet the inlet requirements of the reforming section.

Proprietary Reforming and Methanol Synthesis Catalysts

SWCHEM uses proprietary steam reforming catalysts and low-pressure methanol synthesis catalysts. These catalysts offer:

  • High activity
  • Good thermal stability
  • Strong resistance to operating fluctuations
  • Low pressure drop
  • Long service life

These features help ensure stable operation of both the reforming reaction and methanol synthesis process.

Mature Three-Column Distillation Process

SWCHEM adopts a well-proven three-column distillation process to ensure product methanol quality.

Flexible Plant Capacity

The production capacity of a single train can range from 100,000 to 2,200,000 tons per year, depending on project requirements.

Main Consumption

Based on 1 ton of methanol product:

ItemConsumption
Natural gas900–1,080 Nm³
Electricity450–510 kWh

Service Scope

SWCHEM provides:

  • Proprietary and patented technology
  • Process design and engineering design
  • EPC project delivery
  • Technical services during installation and commissioning
  • Staff training for plant operation and maintenance

Typical Reference

400,000 t/a Coke Oven Gas-to-Methanol and Co-Producing Liquid Ammonia (EPC Project)
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