Business & Products

PSA Technologies and Engineering

Pressure Swing Adsorption, or PSA, is widely used across industries for the separation and purification of various gas products, including hydrogen, methane, carbon dioxide, carbon monoxide, helium, oxygen and nitrogen.

SWCHEM began its research and development in PSA gas separation technology in 1972 and is a pioneer and leader in PSA technology in China. Over decades of continuous innovation and industrial application, SWCHEM has developed a broad portfolio of PSA technologies and built the largest industrial reference base in the field.

PSA technology is one of SWCHEM's core businesses. With long-standing expertise in gas separation process engineering, industrial off-gases treatment and resource recovery and utilization, SWCHEM provides reliable PSA solutions for various industrial applications.

Principle of Pressure Swing Adsorption

PSA is a cyclic separation process that uses differences in the selective adsorption of gas components on solid adsorbents at different pressures to achieve the separation of different components.

Taking PSA-H2 as an example, a H2-rich feed gas is introduced into adsorption vessels at elevated pressure. Impurities such as CO, CO2, CH4 and N2 are selectively adsorbed on solid adsorbents, such as molecular sieves, while H2 passes through the adsorber and is delivered as the product gas.

The process is typically operated at ambient temperature, with an adsorption pressure generally ranging from 10 to 60 bar. Multiple adsorption vessels, or adsorbers, are arranged to operate in sequence. While one adsorber is in the adsorption step, other adsorbers are in regeneration or preparation steps.

Typical PSA Applications

SWCHEM's PSA technologies are used for the recovery, purification and enrichment of a wide range of industrial gases.

  • Hydrogen separation and recovery from coke oven gas and other hydrogen-containing gases
  • Large-scale PSA system technology
  • High-pressure PSA gas separation technology
  • Hydrogen energy engineering
  • Deep purification technology for fuel-cell-grade hydrogen
  • CO purification technology
  • CO₂ capture technology
  • CO₂ phase-change absorbent and integrated technology
  • C2 recovery technology from refinery dry gas and similar streams
  • Vinyl chloride and acetylene recovery technology from PVC/PMC tail gas
  • Zero-emission full recovery technology for polyethylene and polypropylene tail gas
  • Acetylene tail-gas purification and recovery technology
  • Polysilicon tail-gas purification and recovery technology
  • Chloromethane recovery technology from glyphosate/organosilicon synthesis tail gas
  • Other industrial off-gas purification and recovery technologies
  • Methane recovery technology from coalbed methane
  • Methane recovery technology from landfill gas/biogas
  • Complete helium separation and purification technology
  • Integrated VOCs treatment technology

What SWCHEM provides

SWCHEM provides integrated PSA technologies and engineering services to support customers from project development through to long-term plant operation.

Our capabilities include:

  • International project experience in development, engineering, fabrication and technical support
  • PSA systems optimized according to customer feed conditions, product specifications and operating requirements
  • Reliable project cost estimation at different project stages
  • Skid-mounted PSA systems for efficient site installation and start-up
  • PSA systems integrated with catalytic reformers and other H2-related processes to optimize overall product yield and project profitability
  • Proprietary SWCHEM adsorbents designed to improve product recovery, process efficiency and service life
  • Automated operation to reduce manpower requirements
  • Complete automation control systems, with remote diagnostics and service capabilities
  • Long-term safe and reliable operation supported by rigorous quality control
  • Careful design and selection of valves, control systems and key operating components
  • Advanced control philosophy to maintain stable hydrogen production, even under process upset conditions
  • Lower capital cost through efficient adsorbents, optimized process design and advanced control strategy
  • Products and services supported by ISO 9001 quality management certification
  • Ongoing technical support after plant start-up
  • Revamp services to help existing units meet future production and performance requirements

PSA Reference

No Type Qty Plant Capacity Product Purity
1 H₂ separation and purification 1169 20~400,000 Nm³/h 98.5~99.9999%
2 CO₂ separation and purification 98 10,000~300,000 t/y 99.5~99.99%
3 CO separation and purification 47 100~30,000 Nm³/h 96.0~99.9%
4 CO₂ removal from shift gas 218 1,500~220,000 Nm³/h CO₂ : 1~2,000ppm
5 Natural gas purification 42 1,000~80,000 Nm³/h C₂+<100ppm
6 N₂ separation 109 20~12,000 Nm³/h 99.0%~99.999%
7 O₂ separation from air 15 200~10,000 Nm³/h 93%
8 CH₄ concentration from landfill gas 8 500~50,000 Nm³/h CH₄>95%
9 Helium separation and purification 11 10–100 Nm3/h 99.9–99.9999%
10 Ethylene concentration 14 1,200~50,000 Nm³/h C₂+>85%
11 VCM tail-gas purification 35 500~3,000 Nm³/h C₂H₃Cl<36ppm
Total 0
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